Gear making is the process of making gears from different types of materials, including steels, alloys, plastics, and other metals. Many different products and industries make use of gears. Small gears can be used in small electronics, medical devices, tool kits and exercise equipment. Large gears are often used in heavy industrial machinery, cars, planes, and more. As these components are needed all over the world, gear manufacturing is a big industry.
Customers who need a large amount of gears to manufacture their own products can contact a gear manufacturing company.
There are many different processes in gear manufacturing. The first process is the gear forming process. This is where the shape of the gear is decided and a mold can be created to make many gears of the same size and shape. There are different ways to form a gear which include plastic injection molding, forging, casting, profiling and more. Often, an assembly line is used to mass-produce various gears for different uses in machines or vehicles. A gearbox, which is an uncut wheel, will be used as the basic shape for the gear.
Gear manufacturing can be done to create large aircraft gears.
Another step in the gear making process is cutting it. This involves changing the shape of the gear so that it is suitable for its intended use. Gear can be cut in many different ways, including broaching, milling, shaping, lapping and milling. Most ways of cutting gears involve using machines to get the precise shape and size needed, and more than one process can be used in forming a single gear. A gear may need to be cut to size and then carefully sanded to achieve the precise shape needed.
The last step in gear manufacturing is normally the finishing process. This is where the gear is polished. Finishing techniques may include grinding, scraping and sharpening. This is what makes the equipment unique and capable of being used in any product it was designed for. For smaller gears, this step may take longer as it will require precision guidance to finish the gear correctly.
Customers who need a large quantity of gears to make their own products can contact a gear manufacturing company to place special and custom orders or to place bulk orders. Working closely with a gear manufacturer can make it easier to get access to the type of gears a company may need to keep its own warehouses running at full capacity. Some common industries that are likely to work together with a gear manufacturing company include aerospace, automotive, mechanical and medical.